Method of manufacturing a 3D item by means of fused deposition modeling

公开(公告)号:
WO2023186879A1
公开(公告)日:
2023-10-05
申请号:
PCT/EP2023/057978
申请日:
2023-03-28
授权日:
-
受理局:
世界知识产权组织
专利类型:
发明申请
简单法律状态:
PCT指定期内
法律状态/事件:
PCT未进入指定国(指定期内)
IPC分类号:
B29C64/118 | B29C64/336 | B33Y10/00 | B33Y70/00 | D01F1/10
战略新兴产业分类:
前沿新材料
国民经济行业分类号:
C3523 | C3522
当前申请(专利权)人:
SIGNIFY HOLDING B.V.
原始申请(专利权)人:
SIGNIFY HOLDING B.V.
当前申请(专利权)人地址:
High Tech Campus 48,5656 AE Eindhoven NL
工商统一社会信用代码:
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工商登记状态:
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工商注册地址:
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工商成立日期:
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工商企业类型:
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发明人:
HIKMET, RIFAT, ATA, MUSTAFA | VAN BOMMEL, TIES
代理机构:
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代理人:
VAN DIJKEN, ALBERT ET AL.
摘要:
The invention relates to a method of manufacturing a 3D item by means of fused deposition modeling. The method comprises the step of depositing a 3D printable material to form a layer stack of 3D printed material, wherein each layer of the layer stack has a layer height and a layer width. The 3D printable material comprises a thermoplastic polymer and light transmissive particles. The layer stack comprises a plurality of the light transmissive particles, each light transmissive particle having a particle width, being the dimension of the light transmissive particle in a direction parallel to the layer width. For the plurality of light transmissive particles, each ratio of the particle width and the layer width is at least 0.6 so that, in the layer stack, the plurality of light transmissive particles forms a plurality of pinholes delimited by a wall part. When the 3D item is illuminated by a light source, the pinholes create relatively small virtual light sources on the surface of the 3D item, opposite to the surface that is illuminated by the light source, thereby providing a sparkling light effect for an observer looking at the 3D item.
技术问题语段:
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技术功效语段:
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权利要求:
CLAIMS: 1. A method of manufacturing a 3D item by means of fused deposition modeling, wherein the method comprises the step of depositing a 3D printable material to form a layer stack of 3D printed material, each layer of the layer stack having a layer height and a layer width, wherein the 3D printable material comprises a thermoplastic polymer and light transmissive particles, wherein the layer stack comprises a plurality of the light transmissive particles, each light transmissive particle having a particle width, being the dimension of the light transmissive particle in a direction parallel to the layer width, wherein, for the plurality of light transmissive particles, each ratio of the particle width and the layer width is larger than 1 so that, in the layer stack, the plurality of light transmissive particles forms a plurality of pinholes delimited by a wall part, and wherein the light transmissive particles are made from an elastically deformable material. 2. The method according to claim 1, wherein the wall part is diffusely transmissive, and wherein the light transmissive particles are transparent. 3. The method according to claim 1, wherein the wall part is opaque. 4. The method according to claim 1, wherein the wall part is transparent and has a first color, and wherein the light transmissive particles are transparent and have a second color different from the first color. 5. The method according to any one of the preceding claims, wherein the 3D printable material is a filament of the thermoplastic polymer, and wherein the light transmissive particles are embedded in the filament. 6. The method according to any one of the preceding claims, wherein each light transmissive particle has a particle height, being the dimension of the light transmissive particle in a direction parallel to the layer height, and wherein, for the plurality of light transmissive particles, each layer height is larger than the particle height. 7. The method according to any one of the preceding claims, wherein the light transmissive particles are glass particles or polymer particles. 8. The method according to any one of the preceding claims, wherein the light transmissive particles are beads. 9. The method according to any one of the preceding claims, wherein the light transmissive particles are colored particles. 10. A 3D item comprising a layer stack of 3D printed material, each layer of the layer stack having a layer height and a layer width, wherein the 3D printed material comprises a thermoplastic polymer and light transmissive particles, wherein the layer stack of 3D printed material comprises a plurality of the light transmissive particles, each light transmissive particle having a particle width, being the dimension of the light transmissive particle in a direction parallel to the layer width, wherein, for the plurality of light transmissive particles, each ratio of the particle width and the layer width is larger than 1 so that, in the layer stack, the plurality of light transmissive particles forms a plurality of pinholes delimited by a wall part, and wherein the light transmissive particles are made from an elastically deformable material. 11. The 3D item according to claim 10, wherein the plurality of the light transmissive particles is present in the layer stack of 3D printed material at a concentration in a range of 10 to 1000 particles per cm3. 12. A lighting device comprising a light source and the 3D item according to any one of claims 10 and 11, wherein the light source is arranged to emit light towards the layer stack of 3D printed material so that at least part of the light is transmitted through the light transmissive particles, and wherein the 3D item is configured as one or more of (i) at least part of a lighting device housing, (ii) at least part of a wall of a lighting chamber, and (iii) an optical element. 13. A filament for use in the method according to any of claims 1 to 9, wherein the filament comprises a thermoplastic polymer and light transmissive particles, wherein the filament has a filament width, being the dimension of the filament in a direction perpendicular to a direction of elongation of the filament, wherein the light transmissive particles have a particle width, being the dimension of the light transmissive particle in a direction parallel to the filament width, wherein a ratio of the particle width and the filament width is at least 0.5, wherein the light transmissive particles are present in the filament at a concentration in a range of 10 to 1000 particles per cm3, and wherein the light transmissive particles are made from an elastically deformable material.
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发明内容:
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具体实施方式:
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