摘要:
According to the present disclosure, a Multi-Station Multi-Axis Hybrid Layered Manufacturing (MSMA-HLM) system is disclosed. The present disclosure enables different levels of process hybridization and integration of multiple technologies. The Multi-Station Multi-Axis Hybrid Layered Manufacturing system comprises a base-structure (2000). Further a super-structure (1000) may be mounted on the base-structure (2000). The system may further comprise a 4-axis platform (3000) mounted on the base structure (2000). The 4-axis platform (3000) may be further configured to traverse in Y and Z direction and further comprises a tilting table (3400). The various levels of process hybridization may comprise of an optimal use of: different modes of manufacturing like subtractive(-)/additive(+)/ transformative(0); different joining methods like thermal (MIG/TIG/laser/EB), or non-thermal (Binder); different kinematics like 3-axis, 5-axis, serial, or parallel); different layering strategies like horizontal/conformal; and different form(wire/powder)/size of raw-stock.
权利要求:
We Claim:
1. A Multi-Station Multi-Axis Hybrid Layered Manufacturing system comprising:
a base- structure (2000);
a super-structure (1000) is mounted on the base-structure (2000); and a 4-axis platform (3000) mounted on the base structure (2000), wherein the 4-axis platform (3000) is configured to traverse in Y and Z direction and further comprises a tilting table (3400).
2. The system as claimed in claim 1 wherein the super- structure (1000), further comprise an assembly of a preheating unit (1200), and a Face-Milling unit (1800) mounted on the super-structure (1000).
3. The system as claimed in claim 1, wherein the super-structure (1000), further comprises a frame (1100), wherein at least one power source (1900) is mounted on a roof of the frame (1100).
4. The system as claimed in claim 1 wherein the super- structure (1000), further comprise a MIG cladding unit (1300), a TIG cladding unit (1400), a laser cladding unit (1500), a pneumatic hammering unit (1600), and an optical Inspection unit (1700), wherein the MIG cladding unit (1300), the TIG cladding unit (1400), the laser cladding unit (1500), the pneumatic hammering unit (1600), and the optical Inspection unit (1700), are mounted on a retractable fixture (1320, 1420, 1520, 1620, 1720).
5. The system as claimed in claim 4, wherein the retractable fixture (1320, 1420, 1520, 1620, 1720) further comprises at least two guide rods (1421).
6. The system as claimed in claim 4, wherein the retractable fixture (1320, 1420, 1520, 1620, 1720) a piston cylinder arrangement (1422).
7. The system as claimed in claim 4, wherein the retractable fixture (1320, 1420, 1520, 1620, 1720) further comprise an end fixtures to hold the retractable fixture (1320, 1420, 1520, 1620, 1720) on the frame (1100).
8. The system as claimed in claim 1, wherein the base- structure (2000) further comprises a frame (2500).
9. The system as claimed in claim 1, wherein the base structure (2000) further comprise at least two liner motion guideways (2300) with a liner motion hubs (2400).
10. The system as claimed in claim 1, wherein the 4-axis platform (3000) further comprises a bottom frame (3100) mounted on the liner motion hubs (2400) and configured to move in X-direction.
11. The system as claimed in claim 1 further comprises a parallel kinematics- based scissor lift mechanism (3200) configured to achieve movement along Y and Z axis.
12. The system as claimed in claim 11 wherein the parallel kinematics-based scissor lift mechanism (3200) further comprises scissor links (3230) and (3240).
13. The system as claimed in claim 11 wherein the parallel kinematics-based scissor lift mechanism (3200) further comprises other two scissor-links (3210 and 3220) that are split into four linkages, wherein the other scissor- links (3210 & 3230) are connected to each other with a thrust bearing (3260).
14. The system as claimed in claim 11, wherein the parallel kinematics-based scissor lift mechanism (3200) achieve Y and Z motions through a stationary lead screw (3120), wherein the stationary lead screw (3120) further comprises two motors (3130 & 3140) connected to respective nuts (3141 & 3131).