Deformable body and method for manufacturing the same

公开(公告)号:
EP3716816B1
公开(公告)日:
2023-09-06
申请号:
EP2018804025
申请日:
2018-11-23
授权日:
2023-09-06
受理局:
欧洲专利局
专利类型:
授权发明
简单法律状态:
有效
法律状态/事件:
授权 | 权利转移
IPC分类号:
A47C27/06 | F16F3/02
战略新兴产业分类:
先进石化化工新材料
国民经济行业分类号:
C2190 | C2049 | C2043 | C2042
当前申请(专利权)人:
STRATASYS, INC.
原始申请(专利权)人:
COVESTRO DEUTSCHLAND AG
当前申请(专利权)人地址:
-
工商统一社会信用代码:
-
工商登记状态:
-
工商注册地址:
-
工商成立日期:
1988
工商企业类型:
-
发明人:
ACHTEN, DIRK | BÜSGEN, THOMAS | DEGIORGIO, NICOLAS | KÜNZEL, JONAS | LIU, TING | WOLF, MAXIMILIAN
代理机构:
DAVEPON, BJÖRN
代理人:
-
摘要:
A deformable body, wherein the body is constructed from a multiplicity of layers of a polymer construction material and in which a construction direction is defined perpendicular to the layers. The body preferably comprises layers with a multiplicity of curve pairs (10) which are formed by the construction material and which run in the same direction as one another, the curve pairs comprise in each case two periodic curves (20, 30) running oppositely with respect to one another, and the curve pairs comprise portions of maximum spacing to one another (40, 41, 60, 61) and portions of minimum spacing to one another (50, 51, 70, 71). In one part of the layers, in adjacent curve pairs (10), at least one portion of maximum spacing (41) of one curve is connected to a portion of maximum spacing (60) of an adjacent curve, in a further part of the layers, in adjacent curve pairs (10), at least one portion of maximum spacing (41) of one curve is not connected to a portion of maximum spacing (60) of an adjacent curve, in a further part of the layers, in adjacent curve pairs (10), at least a part of the portions of minimum spacing (50, 51) are connected to one another, and in a further part of the layers, in adjacent curve pairs (10), at least a part of the portions of minimum spacing (50, 51) are not connected to one another. The invention also relates to a method for producing the body and to a device for supporting and/or bearing a person having the body according to the invention. The body may be used inter alia as a mattress or as a vehicle seat.
技术问题语段:
The present invention relates to a deformable body that can be used as a mattress or a seat, among others. The body is made up of layers of a polymeric building material with curves formed by the material that touch each other. The invention aims to provide a body that allows air to be exchanged through it, providing a higher level of comfort for the person sitting or sleeping on it. The invention also allows for the creation of different levels of flexibility in different areas of the body, similar to how a spring mattress works. The invention can be produced efficiently and individually, and it is also easy to integrate electronic elements or sensors.
技术功效语段:
The present invention is a deformable body made of layers of a polymeric building material with pairs of curves formed by the material. The body has a different compression hardness in different directions, and the compression dynamics can be adjusted by designing the curves. The body can be used as a mattress or a seat, and it allows air to be exchanged through the body. The invention also provides a method for producing the body and a device for supporting and/or deforming the body. The technical effects of the invention include improved comfort, adjustable compression hardness, and efficient and individualized production.
权利要求:
1. Deformable body, where the body is composed of a plurality of layers of a polymeric construction material and where a construction direction perpendicular to the layers is defined, where the body comprises layers with a plurality of curve pairs (10) which are formed by the construction material and which are in periodic contact with one another and where the body comprises layers with a plurality of curve pairs (10) which are formed by the construction material and which run parallel to one another, the curve pairs respectively comprise two periodic curves (20, 30) running in opposition to one another, the curve pairs comprise sections of maximal separation from one another (40, 41, 60, 61) and sections of minimal separation from one another (50, 51, 70, 71), in a portion of the layers in adjacent curve pairs (10) at least one section of maximal separation (41) of a curve is connected to a section of maximal separation (60) of an adjacent curve, in another portion of the layers in adjacent curve pairs (10) at least one section of maximal separation (41) of a curve is not connected to a section of maximal separation (60) of an adjacent curve, in another portion of the layers in adjacent curve pairs (10) at least some of the sections of minimal separation (50, 51) are connected to one another and in another portion of the layers in adjacent curve pairs (10) at least some of the sections of minimal separation (50, 51) are not connected to one another, characterized in that the following layer group, interconnected in construction direction at least to some extent, is repeated at least once in construction direction: one or more layers in which in curve pairs (10) at least some of the sections of minimal separation (50, 51) of the curves (20, 30) are connected to one another; one or more layers in which in curve pairs (10) the curves (20, 30) are not connected to one another and not connected to curves (20, 30) of adjacent curve pairs (10); and one or more layers in which in adjacent curve pairs (10) at least one section of maximal separation (41) of a curve is connected to a section of maximal separation (60) of an adjacent curve. 2. Body according to Claim 1, characterized in that the separation of the curves (20, 30) from one another in a curve pair (10) is at least to some extent periodically variable in construction direction in the individual layers. 3. Body according to Claim 1 or 2, characterized in that the polymeric construction material comprises at least one thermoplastic. 4. Body according to Claim 3, characterized in that the at least one thermoplastic is a thermoplastic elastomer with Shore A hardness ≥ 40 to ≤ 98 in accordance with DIN ISO 7619-1. 5. Body according to any of Claims 1 to 4, characterized in that a covering (100) encloses the body at least to some extent. 6. Process for the production of a deformable body according to any of Claims 1 to 5, where the body is produced in an additive manufacturing process from a polymeric construction material, characterized in that the following layer group, interconnected at least to some extent, is produced in at least one repetition in a construction direction: one or more layers in which in curve pairs (10) at least some of the sections of minimal separation (50, 51) of curves (20, 30) are connected to one another; one or more layers in which in curve pairs (10) the curves (20, 30) are not connected to one another and not connected to curves (20, 30) of adjacent curve pairs (10); and one or more layers in which in adjacent curve pairs (10) at least one section of maximal separation (41) of a curve is connected to a section of maximal separation (60) of an adjacent curve. 7. Process according to Claim 6, characterized in that the polymeric construction material comprises at least one thermoplastic elastomer. 8. Process according to Claim 6 or 7, characterized in that the additive manufacturing process is a melt-layering process. 9. Process according to Claim 8, characterized in that at at least one juncture the construction material is discharged simultaneously from a plurality of printing heads. 10. Device for supporting and/or bearing a person, comprising a deformable body according to any of Claims 1 to 5. 11. Device according to Claim 10, characterized in that in the body according to any of Claims 1 to 5 there are cutouts provided for fans and/or sensors. 12. Device according to Claim 11, moreover comprising an aerator for passing air through at least a portion of the deformable body
技术领域:
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背景技术:
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发明内容:
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具体实施方式:
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