Filaments based on a coated core material

公开(公告)号:
CA2991802A1
公开(公告)日:
2017-01-19
申请号:
CA2991802
申请日:
2016-07-07
授权日:
-
受理局:
加拿大
专利类型:
发明申请
简单法律状态:
失效
法律状态/事件:
权利终止
IPC分类号:
D01F1/10 | B29C67/00 | D01F8/04 | D01F8/16 | D01F6/66 | B33Y70/00 | B29C48/05
战略新兴产业分类:
高性能纤维及制品和复合材料
国民经济行业分类号:
C2661
当前申请(专利权)人:
BASF SE
原始申请(专利权)人:
BASF SE
当前申请(专利权)人地址:
CARL-BOSCH-STRASSE 38,67056,LUDWIGSHAFEN AM RHEIN,DE
工商统一社会信用代码:
-
工商登记状态:
其他
工商注册地址:
-
工商成立日期:
1953
工商企业类型:
-
发明人:
VAN DER SCHAAF, PAUL | INDERBITZIN, BRUNO | HERMANT, MARIE-CLAIRE | SCHOEMER, MARTINA
代理机构:
-
代理人:
BORDEN LADNER GERVAIS LLP
摘要:
The invention relates to a filament comprising a core material (CM) comprising an inorganic powder (IP) and the core material (CM) is coated with a layer of shell material (SM) comprising a thermoplastic polymer. Further, the invention relates to a process for the preparation of said filament, as well as to three-dimensional objects and a process for the preparation thereof.
技术问题语段:
-
技术功效语段:
-
权利要求:
3. claims 1. A filament comprising a core material (CM) coated with a layer of shell material (SM), wherein the core material (CM) comprises the components a) to c) a) 30 to 80% by volume, based on the total volume of the core material (CM) of at least one inorganic powder (IP), b) 20 to 70% by volume, based on the total volume of the core material (CM) of at least one binder (B) comprising component b1) b1) at least one polymer (P) c) 0 to 20% by volume, based on the total volume of the core material (CM) of at least one additive (A), wherein the at least one polymer (P) is a polyoxymethylene (POM) homopolymer, a polyoxymethylene (POM) copolymer or polyoxymethylene (POM) terpolymer and wherein at least some of the OH-end groups of the polyoxymethylene (POM) homopolymer are capped, and the shell material(SM) comprises the components d) to f) d) 75 to 100% by volume, based on the total volume of the shell material (SM) of at least one thermoplastic polymer (TP) e) 0 to 20% by volume, based on the total volume of the shell material (SM) of the at least one inorganic powder (IP), f) 0 to 25% by volume, based on the total weight of the shell material (SM) of the at least one additive (A), wherein the thickness of the layer of shell material is 0.05 to 0.5 mm. 2. The filament according to claim 1, wherein the binder (B) i) comprises from 50 to 96% by weight or the at least one polymer (P), based on the total weight of the binder. 4. 3. The filament according to any of claims 1 or 2, wherein the binder (B) in the core material (CM) further comprises components b2) and/or b3) b2) at least one polyolefin (PO), b3) at least one further polymer (FP), in case component b) is a polyoxymethylene (POM). 4. The filament according to claim 3, wherein the binder (B) comprises 2 to 35% by weight of component b2), based on the total weight of the binder (B), and/or from 2 to 40% by weight of component b3), based on the total weight of the binder (B). 5. The filament according to any of claims 1 to 4, wherein i) the diameter of the filament is 1.5 to 3.5 mm, preferably 2.0 to 3.1 mm, more preferably 2.6 to 3.0 mm, and/or ii) the diameter of the core material is 1.5 to 3.0 mm, preferably 1.9 to 2.7 mm, more preferably 2.2 to 2.7 mm, and /or iii) the thickness of the layer of shell material (SM) is 0.09 to 0.3 mm, preferably 0.1 to 0.25 mm, and/or iv) the particle size of the inorganic powder (IP) is from 0.1 to 80 µm, preferably from 0.5 to 50 µm, more preferably from 0.1 to 30 µm, and/or v) the inorganic powder (IP) is a powder of at least one inorganic material selected from the group consisting of a metal, a metal alloy and a ceramic material, and/or vi) the at least one thermoplastic polymer (TP) of the shell material (SM) is selected from the group of polyoxymethylene (POM), polyolefins (PE) such as polypropylene or polyethylene, polyurethanes (PU), polyamides (PA), polyethers (PETH), polycarbonates (PC), and/or polyesters (PES) such as polylactic acid and blends thereof. 6. The filament according to any one of claims 1 to 5, wherein the polymer (P) in component (b1) is a polyoxymethylene (POM) copolymer which is prepared by polymerization of - from at least 50 mol-% of a formaldehyde source (b1a), - from 0.01 to 20 mol-% of at least one first comonomer (b1b) of the general formula (II) wherein R1 to R4 are each independently of one another selected from the group consisting of H, C1-C4-alkyl and halogen-substituted C1-C4-alkyl; R5 is selected from the group consisting of a chemical bond, a (¨ CR5a R5b¨) group and a (-CR5a R5bO¨) group, wherein R5a and R5b are each independently of one another selected from the group consisting of H and unsubstituted or at least monosubstituted C1-C4-alkyl, wherein the substituents are selected from the group consisting of F, CI, Br, OH and C1-C4-alkyl; n is 0, 1, 2 or 3; and - from 0 to 20 mol-% of at least one second comonomer (b1c) selected from the group consisting of a compound of formula (III) and a compound of formula (IV) wherein Z is selected from the group consisting of a chemical bond, an (- O-) group and an (-O-R6-O-) group, wherein R6 is selected from the group consisting of unsubstituted C1-C8-alkylene and C3-C8-cycloalkylene. 7. The filament according to claim 3, wherein the further polymer (FP) is at least one further polymer (FP) selected from the group consisting of a polyether, a polyurethane, a polyepoxide, a polyamide, a vinyl aromatic polymer, a poly(vinyl ester), a poly(vinyl ether), a poly(alkyl (meth)acrylate) and copolymers thereof. 8. A process for the preparation of a filament according to any of the claims 1 to wherein a core material (CM) is coated with a layer of a shell material (SM) by co- extrusion of the core material (CM) with the shell material (SM). 9. A process for preparation of a three-dimensional green body, by a fused filament fabrication process, comprising at least the steps a), b), c), a) providing the filament according to any of claims 1 to 7 on a spool to a noozle, b) heating the filament to a temperature (T M), c) depositing of the heated filament obtained in step b) in a build chamber using a layer based additive technique in order to form the three dimensional green-body. 10. The process according to claim 9, wherein the temperature (T M) in step b) is 140 to 240°C. 11. The process according to claim 9 or 10, wherein step c) is followed by a step d) in which at least a part of the binder (B) and/or at least a part of the shell material (SM) is removed from the three-dimensional green body in order to form a three- dimensional brown body. 12. The process according to claim 11, wherein in step d) i) the binder (B) and/or the shell material (SM) is removed by acidic treatment and/or ii) the binder (B) and/or the shell material (SM) is removed at a temperature below the melting point of the binder (B) and/or the shell material (SM). 13. The process according to any of claims 11 or 12, wherein step d) is followed by a step e), in which the three-dimensional brown body is sintered to form a three- dimensional sintered body. 14. A three-dimensional green-body, prepared by the process according to claim 9 or 10.
技术领域:
-
背景技术:
-
发明内容:
-
具体实施方式:
-
返回